
Installation-PartsPump Expansion Kits332456BENTo add a third or fourth pump to a ProMix® PD2K Proportioner. Each kit includes one pump andassociated p
InstallationTSL Cup KitThroat Seal Liquid (TSL) lubricates the pump throatpackings and dosing valves. The TSL Cup Kitsupplies TSL to the upper and low
InstallationAir ConnectionsNOTE: A 6 ft (1.83 m) length of 1/4 in. (6 mm) ODpolyethylene tubing (35) is supplied with the kit tosupply air to the expa
InstallationFluid Connections1. Connect a 1/4 npt(f) fluid hose from the fluidsource to the pump’s fluid inlet fitting (S).2. Connect a 1/4 npt(f) fluid ou
InstallationElectrical ConnectionsNOTICETo avoid electrical component damage, remove allsystem power before plugging any connectors.NOTE: See the Elec
Installation5. The PD2K fluid panel cover was previouslyremoved in Air Connections, page 11. Threadthe 2–wire cable (22) through the grommet (42)on the
InstallationGroundingThis equipment must be grounded to reduce therisk of static sparking and electric shock. Electricor static sparking can cause fum
InstallationComplete the Installation1. Install the cover (12) on the expansion kit, usingthe screw (37) and nut (18).Figure 10 Install Expansion Kit
Installation5. Go to the Pump Screens. The menu bar at thetop of the screen will now show separate tabsfor the added pump(s) 3 and 4. Each pump hasthr
RepairRepairDose Valve Tubing ConnectionsNOTE: Red and green 5/32 in. (4 mm) tubingconnects the solenoid manifold to the pump’s dosingvalves. See the
Repairc. Connect green tubing (G) from the DOWNOPEN fitting to the 90° tube fitting on the sideof the OUTLET DOWN dosing valve.d. Connect red tubing (R)
ContentsRelated Manuals ... 2Models... 3Warni
RepairReplace Pump Control ModuleIf the pump control module needs replacement, installa new module as follows.NOTICETo avoid electrical component dama
Electrical SchematicsElectrical SchematicsNOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix PD2K system. Somecompo
Electrical Schematics+24VDCCOM+24VDCCOMPWR (RED)SIG (WHITE)COM (BLACK)SHIELD/GRNMANIFOLDGROUND BARINLET TRANSDUCERPUMP 1(16P289 OR 16P290)OUTLET TRANS
Electrical SchematicsGUN TRIGGER INPUTSGFB PRESSURE SWITCH (121323)SOLVENT FLOW SWITCH (120278)1234512345LIGHTTOWER(15X472)ADVANCEDDISPLAY MODULE(24E4
Electrical SchematicsCOLOR CHANGEMODULE 1(COLORS1 THRU 8)123456MANIFOLD123456123456J8J15J14J9J10J161234512345COLORCHANGEMODULE 2(COLORS9 THRU 16)J8J15
Electrical SchematicsCATALYSTCHANGEMODULE 5(CATALYST1 THRU 2)123456MANIFOLD123456123456J8J15J14J9J10J161234512345CATALYSTCHANGEMODULE 6(CATALYST3 THRU
Electrical SchematicsFROM CAN IS BOARD (24M485) ON PAGE 2BOOTH CONTROL(24M731)COLORCHANGEMODULE 7(COLORS33 THRU 40)J8J15J14J9J10J161234512345COLORCHAN
Pump Expansion Kit PartsPump Expansion Kit Parts332456B27
Pump Expansion Kit PartsPart No. 24R968, 70 cc Low Pressure Color Pump KitPart No. 24R969, 70 cc High Pressure Color Pump KitPart No. 24R970, 35 cc Lo
Pump Expansion Kit PartsRefPart DescriptionQty73 24T302KIT, cup, TSL;includes items73a-73e173a———BRACKET173b 24U617KIT, barbed fittings;includes o-ring
ModelsModelsKitPartNo.SeriesDescription Maximum Fluid Working Pressure24R968 A 70 cc Low Pressure Color Pump Kit 300 psi (2.068 MPa, 20.68 bar)24R969
NotesNotes30 332456B
Technical DataTechnical DataPump Expansion KitU.S.MetricMaximum fluid workingpressure:Kits 24R968 and 24R970 300 psi 2.1 MPa, 21 barKits 24R969 and 24R
Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing itsname to be free from def
WarningsWarningsThe following warnings are for the setup, use, grounding, maintenance and repair of this equipment. Theexclamation point symbol alerts
WarningsWARNINGMOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts.• Keep clear of moving parts.• Do not operate eq
Important Isocyanate (ISO) InformationImportant Isocyanate (ISO) InformationIsocyanates (ISO) are catalysts used in twocomponent materials.Isocyanate
Important Isocyanate (ISO) InformationChanging MaterialsNOTICEChanging the material types used in yourequipment requires special attention to avoidequ
InstallationInstallationBefore Installing the Kit• Servicing the electrical control box exposes youto high voltage. To avoid electric shock, turn offp
InstallationFigure 2 Install the Frame and Pump332456B 9
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