Graco 333282B Manuel d'utilisateur

Instructions/PartsColor Change and Remote MixManifold Kits333282BENTo add optional color change function and at-the-gun mixing of two component materi

WarningsWARNINGINTRINSIC SAFETYIntrinsically safe equipment that is installed improperly or connected to non-intrinsically safeequipment will create a

WarningsWARNINGPERSONAL PROTECTIVE EQUIPMENTWear appropriate protective equipment when in the work area to help prevent serious injury,including eye i

Important Isocyanate (ISO) InformationImportant Isocyanate (ISO) InformationIsocyanates (ISO) are catalysts used in twocomponent materials.Isocyanate

Setup the ModulesSetup the ModulesSetup Non-IS Control ModulesNOTE: The PD2K System can use up to four pumpsand six color change modules in the non-ha

Setup the ModulesConfigure each module according to its designatednumber, as follows:NOTICETo avoid damaging the circuit boards, wear PartNo. 112190 gr

Setup the ModulesNon-IS Control Module 1Inlet ManifoldOutlet ManifoldSolenoidValveSolenoidValve1Solvent1Dump2Color 12Color 13Color 23Color 24Color 34C

Setup the ModulesSetup IS Control ModulesNOTE: Two IS color change control modules maybe installed in the hazardous area. The modulefor colors 1–12 is

Setup the ModulesIS Control Module 7SolenoidValveSolenoidValve1ColorSolvent1CatalystSolvent2Color 12Catalyst 13Color 23Catalyst 24Color 34Catalyst 35C

InstallationInstallation• To avoid electric shock, turn off power atthe main circuit breaker before opening theenclosure.• All electrical wiring must

InstallationNon-Hazardous LocationConnect the Color Change Control ModulesNOTE: Non-IS color change control modules providecontrol for the pump’s inle

ContentsRelated Manuals ... 3Models... 4Non-I

InstallationInstall the Valve ManifoldsNOTE: Always label the color connections to preventcross-connections. Label the inlet manifold, outletmanifold,

InstallationInstall the Back Pressure Regulator (High Pressure Systems Only)NOTE: The back pressure regulator is required onhigh pressure systems to p

InstallationHazardous LocationConnect Remote Color Change ControlModuleNOTE: IS color change control modulesprovide control for remote color/catalyst

InstallationFigure 10 Detail of Isolation Board CableConnections5. If your system includes a second remotecolor control module mount it as described i

InstallationInstall the Remote Mix Manifold1. Using the equipment as a template, mark themounting holes on the wall or robot arm, near theautomatic di

InstallationNotes333282B 25

InstallationConnect the Fluid LinesConnect Non-Circulating Fluid LinesNOTE: There can be only one solvent valve (S) andone dump valve (D) per pump.NOT

Installation6. Connect a dedicated supply line for each colorto the corresponding color valve fitting (C1, C2,etc.) on the outlet color valve stack. Co

InstallationConnect Circulating Fluid LinesCirculation valves enable constant circulation of acolor when that color is not being sprayed:•Whenacolorva

InstallationFluid Flow Schematic Diagram in Circulating Mode (Pump Not Shown for Clarity)KEYAColor supplyBInletcolorstackC Outlet color stackDRemoteco

Related ManualsRelated ManualsCurrent manuals are available at www.graco.com.Manual No. Description332458 PD2K Proportioner, InstallationManual, Syste

InstallationInstall an Expansion KitExpansion Kits are available to add valves ormanifolds to your system. For each additionalcolor/catalyst desired,

InstallationFigure 13 Install an Expansion Kit (Low PressureValve Manifold Shown)333282B 31

TroubleshootingTroubleshootingNOTE: Check all possible remedies before disassembling the system.Color Change Solenoid ValvesNOTE: Refer to Electrical

TroubleshootingCause Solution4. Control board or cablefailure.Ifthereisnovoltage across the pins on the board or it is less than 9 Vdc, checkLEDs D8,

TroubleshootingColor Change BoardNOTICETo avoid damaging the circuit boards, wear PartNo. 112190 grounding strap on your wrist andground appropriately

TroubleshootingColor Change Board DiagnosticsIDComponent or IndicatorFunctionD8LED (green) Blinks (heartbeat) during normal operation.D9LED (green)Tur

Electrical Sch ematicsElectrical SchematicsNOTE: The electrical schematic illustrates all possiblewiring expansions in a ProMix PD2K system. Somecompo

Electrical Schematics+24VDCCOM+24VDCCOMPWR (RED)SIG (WHITE)COM (BLACK)SHIELD/GRNMANIFOLDGROUND BARINLET TRANSDUCERPUMP 1(16P289 OR 16P290)OUTLET TRANS

Electrical Sch ematicsGUN TRIGGER INPUTSGFB PRESSURE SWITCH (121323)SOLVENT FLOW SWITCH 1 (120278)1234512345LIGHTTOWER(15X472)ADVANCEDDISPLAY MODULE(2

Electrical SchematicsCOLOR CHANGEMODULE 1(COLORS1 THRU 8)J8J15J14J9J10J161234512345COLORCHANGEMODULE 2(COLORS9 THRU 16)J8J15J14J9J10J161234512345COLOR

ModelsModelsNon-Intrinsically Safe ModulesThese kits are installed in the non-hazardous location, near the pumps. See the Kit label for the productpar

Electrical Sch ematicsCATALYSTCHANGEMODULE 5(CATALYST1 THRU 2)J8J15J14J9J10J161234512345CATALYSTCHANGEMODULE 6(CATALYST3 THRU 4)J8J15J14J9J10J16CABLE

Electrical SchematicsNON-HAZARDOUS LOCATION HAZARDOUS LOCATIONFROM CAN IS BOARD (24M485) ON PAGE 2BOOTH CONTROL(24M731)COLORCHANGEMODULE 7(COLORS33 TH

Electrical Sch ematicsOptional Cables and ModulesNOTE: Thetotallengthofallcableusedinthesystemmustnotexceed150ft(45m). See theElectrical Schematics, p

RepairRepair• To avoid electric shock, turn off power at themain circuit breaker before opening the controlmodule.• All electrical wiring must be done

RepairReplace a Solenoid1. Remove electrical power from the system.2. Remove air supply pressure from the system.3. Remove the color change module cov

RepairReplace the Color Change BoardNOTICETo avoid damaging the circuit boards, wear PartNo. 112190 grounding strap on your wrist andground appropriat

PartsPartsNon-IS Color Change KitsDetail of Back Pressure Regulator (High Pressure Outlet Stack only)46 333282B

PartsRef.No.PartNo.DescriptionQty101 24U237BRACKET, mounting1102◆KIT, manifold, valve2103 100157SCREW, cap, hex head;1/4–20 x 0.375in. (10mm)4104 1031

PartsHigh Pressure Non-IS KitsKit No. Kit DescriptionStandard ValveManifold Kits(102) [seeHigh PressureValve ManifoldKits, page 58 forall availablekit

PartsNotes333282B 49

ModelsKit No.SeriesKit DescriptionMaximum Air Working Pressure(Control Module)Maximum Fluid WorkingPressure (Valves)High Pressure Non-Circulating Colo

PartsIS Color ChangeKitsRef.No.Part No. DescriptionQty101◆KIT, manifold, valve; . SeeValve Manifold Kits, page53 for available kits.2103 24V351MANIFOL

PartsLow Pressure IS KitsKit No. Kit DescriptionStandard Valve Man-ifold Kits (101) [seeLow Pressure ValveManifold Kits, page 53 forall available kits

PartsHigh Pressure IS KitsKit No. Kit DescriptionStandard Valve Man-ifold Kits (101) [seeLow Pressure ValveManifold Kits, page 53 forall available kit

PartsValve ManifoldKitsThe low pressure and high pressure valve manifoldkits listed in this section are used in both the Non-ISand IS color valve stac

PartsValve Manifold Kit Parts54 333282B

PartsRef.No.Part No. DescriptionQty1 16P259MANIFOLD2111450O-RING; chemically resistant24T441VALVE, for non-circulatingkits; includes item 2324T442VALV

PartsReference NumbersKit No.12345678 10121314151617181924T4761122 21 1 22 12 1 1 3 22 22 21 15 3 1 23 224T4771122 22 0 22 12 1 1 3 23 23 22 15 3 1 22

PartsLow Pressure Circulating Valve Manifold Kit Part QuantitiesReference NumbersKit No.12345678 10121314151617181924T4871220221135520310024T488243143

PartsHigh Pressure Valve Manifold KitsNon-Circulating Valve Manifold KitsKit No.SeriesKit Description24T647 A 2 valves24T648 A 3 valves24T649 A 4 valv

PartsValve Manifold Kit Parts333282B 59

ModelsIntrinsically Safe ModulesThese kits utilize intrinsically safe control modules that are installed in the hazardous area, near the dispensevalve

PartsRef.No.Part No. DescriptionQty116N271MANIFOLD, for circulatingkits2111450O-RING; chemicallyresistant24T581VALVE, for non-circulatingkits; include

PartsReference NumbersKit No.12345678 101213141516181924T663918 18 0 18 10 1 1 3 19 19 18 4 1 0 024T6641020 19 1 20 11 1 1 3 20 20 19501224T6651020 20

PartsHigh Pressure Circulating Valve Manifold Kit Part QuantitiesReference NumbersKit No.12345678 101213141516181924T677122022113552010024T67824314311

PartsNotes333282B 63

PartsColor Change Control Module KitsNon-IS Color Change Control Modules64 333282B

PartsRef.No.PartNo.DescriptionQty301———PANEL 1302 24T566BOARD, circuit1302a 123690FUSE; 125 mA1303 112324SCREW, machine, pan head;4–40 x 0.25 in. (6 m

PartsIS Color Change Control Modules66 333282B

PartsRef.No.PartNo.DescriptionQty301———PANEL 1302 24T566BOARD, circuit1302a 123690FUSE; 125 mA1303 112324SCREW, machine, pan head;4–40 x 0.25 in. (6 m

PartsKit No. KitDescriptionSolenoid(310)Plug (313) Tube (320) Ferrule (322) ConnectorFitting (324)24T776 6 color and 4catalyst12 1260 ft (18.3 m)24 12

PartsExpansion KitsTo add colors/catalysts, order the correct Non-IS Expansion Kit. Also order the corresponding IS ExpansionKit. See IS Expansion Kit

ModelsTable 2 . Low Pressure, Circulating Remote Mix Manifold KitsMaximum Fluid Working Pressure: 300 psi (2.07 MPa, 20.7 bar)Number of Catalyst + Sol

PartsIS Expansion KitsThe following kits are available to add color valves in an IS area. Order a kit without a manifold if you haveroomforavalveonane

DimensionsDimensionsFigure 24 Non-IS Control ModuleABCDEF11.30 in. (1478mm)7.67 in. (195mm)9.8 in. (249 mm) 5.70 in. (145mm)0.31 in. (8 mm) 5.80 in. (

DimensionsFigure 26 Manifold Mounting Bracket, Non-ISTUV3.84 in. (98mm)11.44 in. (291mm)0.312 in. (8mm) diameter72333282B

DimensionsFigure 27 IS Valve Manifold BracketABCDEF5.63 in (168mm)1.92 in (49 mm) 3.35 in (85 mm) 1.80 in (46 mm) 1.32 in (34 mm) 0.65 in. (17mm)GHJKL

DimensionsFigure 28 Remote Mix Manifold BracketABCDEF3.00 in (76 mm) 1.45 in (37 mm) 2.00 in (51 mm) 1.05 in (27 mm) 2.50 in (64 mm) 0.50 in (13 mm)GH

Technical DataTechnical DataColor Change Kits U.S.MetricMaximum fluid workingpressure:Low pressure kits 300 psi 2.1 MPa, 21 barHigh pressure kits1500 p

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing itsname to be free from def

ModelsTable 4 . High-Pressure, Circulating Remote Mix Manifold KitsMaximum Fluid Working Pressure: 1500 psi (10.34 MPa, 103.4 bar)Number of Catalyst +

WarningsWarningsThe followingwarnings are for the setup, use, grounding, maintenance and repair of this equipment. Theexclamation point symbol alerts