Graco 3A2989G Manuel d'utilisateur

3A2989GENRepair - PartsXM PFPFor spraying two-component intumescent epoxies. For professional use only.Not for use in explosive atmospheres or hazardo

Repair 10 3A2989GUser Interface/Control BoxRemove Shroud and Front Panel of Control Box1. Close main air shutoff valve on air supply line and on syste

Repair3A2989G 11Update USB Module Software1. Remove four nuts (21) and then remove front and rear shrouds (19, 20). 2. Use software token 16P644. See

Repair 12 3A2989GUpdate Fluid Control Module (FCM) Software1. Remove four nuts (21) and then remove front and rear shrouds (19, 20). 2. Use software t

Repair3A2989G 13DisplayUpgrade SoftwareUse software token 16P644. See Graco Control Archi-tecture™ Module Programming manual for instructions.NOTE: Up

Repair 14 3A2989GReplace DisplayNOTE: Order display kit 257484 for replacement.1. Remove Control Box Shrouds, see page 17.2. Disconnect CAN cable from

Repair3A2989G 15Junction BoxUpdate High Power Temperature Control Module (HPTCM, ref. 404) SoftwareNOTE: Upgrade all modules in the system to the soft

Repair 16 3A2989GUpdate Fluid Control Module Cube (FCM3, ref. 415) SoftwareNOTE: Upgrade all modules in the system to the software version on the toke

Repair3A2989G 17Air ControlsRemove Control Box Shrouds1. Close main air shutoff valve on air supply line and on system. Depressurize air line.2. Remov

Repair 18 3A2989G5. Disconnect air line.6. Remove gauge (606) from block (601e).7. Remove screws from quick clamps (601f) holding air regulator assemb

Repair3A2989G 19Dosing Valve Assembly1. Follow Pressure Relief Procedure, page 7.2. Disconnect all fluid lines from dosing valves (28 or 29). See FIG.

2 3A2989GContentsModels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Related Manuals . . . . . . . . . . . . . . . . .

Repair 20 3A2989GSensorsReplace Fluid Pressure Sensor1. Close main air shutoff valve on air supply line and on system.2. Follow Pressure Relief Proced

Repair3A2989G 21Pump Assembly (System Module) Prior to servicing the pump assembly you must first remove either the entire pump assembly or the displa

Repair 22 3A2989GRemove Air Motor1. Follow Pressure Relief Procedure, page 7.2. Disconnect displacement pump from air motor. See steps 2 and 3 under R

Repair3A2989G 23HeatersNOTE: See applicable heater manual for wiring, repair, and parts information. See Related Manuals on page 3.Service and Repair1

Repair 24 3A2989GReplace Radar Level SensorNOTE: Order radar level sensor kit 24T052. See Feed Module (24P883) on page 40 for kit contents. NOTE: Tank

Repair3A2989G 25Set Up a New Guided Radar Level SensorLevel sensors need to have three settings setup after installing on the tank of the PFP machine.

Repair 26 3A2989G4. Set FULL CAL to .691 meters.a. Press + to get to FULL CAL, then press E.b. Press + until decimal point (.) appears, then press E.c

Electrical Schematics3A2989G 27Electrical SchematicsSimplified Electrical Schematic Page 1 of 3TB1TB3TB8TB61CB220A1261281CB330A1261301CB420A1261281CB5

Electrical Schematics 28 3A2989GPage 2 of 3HOSEHEATER4KW24586926285316T52516T52516T859AFLUIDHEATER5.4KWNEMAL6-20R31243124GND-2 GND-2GND-2BTANK HEATER1

Electrical Schematics3A2989G 29Page 3 of 312649512427312649412649412717224T05224T052127172121806121806ALEVELSENSOR16T123FCM1Base - 289697FCM - 2896961

Models3A2989G 3Models Related ManualsManuals are available at www.graco.com. Component manuals in English:ModelsMaximum Fluid Working PressureMaximum

Electrical Schematics 30 3A2989GXM PFP Air Logic Schematic 1”{೥ರPLFURQ$872-XQFWLRQ%R[6ROHQRLGV;0&RQWURO%R[6ROHQRLGV7R3QHXPDWLF5DPSXPSSLORW

Electrical Schematics3A2989G 31Feed Module Air Controls Schematic 3XPS3LORW:DWHU3XPS7DQN+HDW6SHHG&RQWURO~7XEH212))&LUF$JLWDWRU~ 5HGKRVH

Parts 32 3A2989GPartsXM PFP System (262869, 24W626)--- Not for sale.◆ Not shown.‡ Not required for model 24W626.* Qty. 2 required for 24W626.Ref. Part

Parts3A2989G 33XM PFP System (262869, 24W626) SubassembliesBase System (262878, 24W648)Page 1 of 5 4685959661979961NOTE: Apply pipe sealant to all non

Parts 34 3A2989GBase System (262878, 24W648) page 2 of 5101145, 111404, 543140433644141571518769436441021031043233613538396130101676767545460Set air r

Parts3A2989G 35Base System (262878, 24W648) page 3 of 52767596710511860292856555485311203736ti20157a

Parts 36 3A2989GBase System (262878, 24W648) page 4 of 51102625212022 242318171916175240109151121111081161159114113117114ti20158b13386132

Parts3A2989G 37Base System (262878, 24W648) page 5 of 554547879851271201210710613100823415129ti20159b649310013213387

Parts 38 3A2989GBase System (262878, 24W648) Ref Part Description Qty1 --- FRAME 12 L180C9 PUMP; B side lower 13 L220C9 PUMP; A side lower 14 100133 W

Parts3A2989G 39--- Not for sale.▲ Replacement Danger and Warning labels, tags and cards are available at no cost.◆ Included in mix line and gun kit 24

Warnings 4 3A2989GWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Parts 40 3A2989GFeed Module (24P883)Page 1 of 2WLF218219217269300202272268, 215265266215206271270273267243201247216213211209207208210211212213213

Parts3A2989G 41Page 2 of 2 ti20161c225224249250250276226224277227229228261223224260259258257231262227a227b227c213

Parts 42 3A2989GFeed Module (24P883) --- Not for sale.◆ See Supply Systems manuals 313526 and 313527 for detailed instructions and parts list for the

Parts3A2989G 43Heated Hose Bundle 16T121 - 3/4 in. x 1/2 in. (included in model 262869)16T122 - 3/4 in. x 3/4 in. (included in model 24W626)--- Not fo

Parts 44 3A2989GBase System (262878, 24W648) SubassembliesSystem Air Controls Module (255761)NOTE: For Feed Module Air Panel (262860) parts, see page

Parts3A2989G 45Junction Box (24N598)B HOSE ASet High Power Temperature Control Module zone addresses on dial under cover when installing modules (404)

Parts 46 3A2989GJunction Box (24N598)--- Not for sale.▲ Replacement Danger and Warning labels, tags and cards are available at no cost.z Base electron

Parts3A2989G 47Control Box (255771) 501502504c504a, 504d532532538521504e504f510528529530540541543515524, 525517507535514509526508545503502523522520536

Parts 48 3A2989G▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.--- Not for sale.❄ Not shown.z Base electronic compo

Parts3A2989G 49Air Filter (24P899)--- Not for sale.◆ Not shown.ti20218aApply PTFE tape and/or pipe sealant to all non-swiveling pipe threads. Orient f

Warnings3A2989G 5MOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts.• Keep clear of moving parts.• Do not operate

Parts 50 3A2989GRatio Control Valve Assemblies † See Dosing Valve Instructions - Parts manual refer-enced on page 3 for further details. Apply pipe se

Parts3A2989G 51Feed Module (24P883) Sub-AssembliesAir Powered Agitator (24P885) Apply pipe sealant to all non-swiveling pipe threads.Apply low strengt

Parts 52 3A2989GAir Powered Agitator (24P885) --- Not for sale.▲ Replacement Danger and Warning labels, tags and cards are available at no cost.Ref Pa

Parts3A2989G 53Tank Air Manifold Assembly--- Not for sale.1008Apply pipe sealant to all non-swiveling pipe threads.Orient all fittings as shown.121001

Parts 54 3A2989GStatic Mixer (16T316)--- Not for sale.1303130313011302Apply pipe sealant to all non-swiveling pipe threads.1Ref Part Description Qty13

Parts3A2989G 55Feed Module Air Panel (262860)NOTE: For System Air Controls Module (255761) parts, see page 44.Apply pipe sealant to all non-swiveling

Parts 56 3A2989GAir Panel (262860)--- Not for sale.Ref Part Description Qty1101 --- BRACKET, air control 11102 --- LABEL, instructions 11103 121424 G

Parts3A2989G 57Check Valve (16T481) --- Not for sale.Flexible Fluid Connection Kit (262820) Ref Part Description Qty1201 --- NUT, seat 11202 102595 PA

Technical Data 58 3A2989GTechnical DataXM PFPUS MetricMix Ratio Range 1:1-10:1 (in 0.01 increments)Ratio Tolerance Range (before alarm) +/- 5%Maximum

Technical Data3A2989G 59Wetted PartsSuction Tube (Flush) AluminumTanks Stainless SteelFlush Pump Carbide, PTFE, stainless steel, UHMWPEHoses NylonPump

Component Identification 6 3A2989GKeep Components A and B Separate Changing MaterialsComponents A and BIMPORTANT!Material suppliers can vary in how t

Technical Data 60 3A2989GDimensions Min: 70 in.(1780 mm)Max: 84 in.(2130 mm)76 in.(1930 mm)52 in.(1320 mm)WLEMin: 70 in.(1780 mm)Max: 84 in.(3130

Notes3A2989G 61Notes

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Pressure Relief Procedure3A2989G 7Pressure Relief ProcedureFollow the Pressure Relief Procedure whenever you see this symbol. 1. Engage trigger lock.2

Troubleshooting 8 3A2989G7. Open recirculation ball valves.8. Disengage trigger lock.9. Hold a metal part of the gun firmly to a grounded metal pail.

Repair3A2989G 9RepairFollow Pressure Relief Procedure on page 7 if service time may exceed pot life time, before servicing fluid components, and befor