InstallationProMix® PD2K Proportioner forAutomatic Spray Applications332458BENElectronic positive displacement proportioner for fast-setting two-compo
System Control Drawing 16P577NON-HAZARDOUS LOCATION ONLY HAZARDOUS (CLASSIFIED) LOCATIONClass 1, Div 1, Group D, T3 (USA and Canada)Class 1, Zone 1, G
Configure Your SystemConfigure YourSystem1. Select a Base ModelChoose a PD2K base model that meets yourapplication’s requirements. See Models, page 3 .B
Configure Your SystemHAZARDOUS (CLASSIFIED) LOCATION NON-HAZARDOUS LOCATION ONLYFigure 8 Typical InstallationComponentDescription★ Components A through
Configure Your System2. Select HosesHose Selection ToolUse this chartto determine the proper size hosesforyourmixratio and viscosity., then select hose
Configure Your System1/4 in. (6 mm) ID HosesLengthApplication Material Pressure Maximum Fluid WorkingPressure15 ft(4.6 m)25 ft(7.6 m)50 ft(15.2 m)Moist
Configure Your System4. Select Non-IS Color and Catalyst Change KitsUsing the following table, choose the non-IS color/catalyst change kits that meet y
Configure Your System5. Select IS Remote Color Change KitsIS remote color change manifold kits include amanifold with valves and a control module, whic
Configure Your SystemTable 6 . High-Pressure, Circulating Remote ColorChange Manifold Kits(1500 psi [10.34 MPa, 103.4 bar])Number of Catalyst + Solvent
General InformationGeneral Information• Reference numbers and letters in parenthesesin the text refer to numbers and letters in theillustrations.• Be
Install the Display Mo duleInstall the Display Module1. Use the screws(11) to mount the bracket (10) forthe Advanced Display Module (12) on the front
ContentsRelated Manuals ... 2Models... 3Warni
Air SupplyAir SupplyAir Requirements• Compressed air supply pressure: 85-100 psi(0.6–0.7 MPa, 6.0-7.0 bar).• Air hoses: use grounded hoses that are co
Fluid SupplyFluid SupplyFluid Requirements• Toreducethe risk of equipmentoverpressurization and rupture which cancause injury, including skin injectio
Fluid SupplySingle Color ConnectionsNOTE: Check valves (J, L) are provided on the inlet(K) and outlet (H) manifolds of each pump.1. Connect the color
TSL Cup KitTSL Cup KitThroat Seal Liquid (TSL) lubricates the pump throatpackings and dosing valves. The PD2K Proportionerincludes two TSL Cup Kits, o
Solvent Meter Accessory5. If you are lubricating the dosing valves, removethe plug (73d) and gasket from the valve port (V)closest to the TSL cup. Che
Electrical SupplyElectrical SupplyImproper wiring may cause electric shock or otherserious injury if work is not performed properly. Allelectrical wir
GroundingGroundingSee illustration on next page.This equipment must be grounded to reduce therisk of static sparking and electric shock. Electricor st
GroundingHAZARDOUS LOCATION NON-HAZARDOUS LOCATIONFigure 16 System GroundingKey1Electrical Control Box ground screw2Electrical Control Box ground wire
GroundingObject Being SprayedFollow local code.Solvent Reservoir or Purge StationFollow localcode. Use only a conductive solventreservoir orpurge stat
Electrical SchematicsElectrical SchematicsNOTE: The electrical schematic illustrates all possiblewiring expansions in a ProMix PD2K system. Somecompon
ModelsModelsSeeFigs.1–7for component identification labels, including approval information and certification.Part No.SeriesMaximum Air WorkingPressureMa
Electrical Schematics+24VDCCOM+24VDCCOMPWR (RED)SIG (WHITE)COM (BLACK)SHIELD/GRNMANIFOLDGROUND BARINLET TRANSDUCERPUMP 1(16P289 OR 16P290)OUTLET TRANS
Electrical SchematicsGUN TRIGGER INPUTSGFB PRESSURE SWITCH (121323)SOLVENT FLOW SWITCH 1 (120278)1234512345LIGHTTOWER(15X472)ADVANCEDDISPLAY MODULE(24
Electrical SchematicsCOLOR CHANGEMODULE 1(COLORS1 THRU 8)J8J15J14J9J10J161234512345COLORCHANGEMODULE 2(COLORS9 THRU 16)J8J15J14J9J10J161234512345COLOR
Electrical SchematicsCATALYSTCHANGEMODULE 5(CATALYST1 THRU 2)J8J15J14J9J10J161234512345CATALYSTCHANGEMODULE 6(CATALYST3 THRU 4)J8J15J14J9J10J16CABLE
Electrical SchematicsNON-HAZARDOUS LOCATION HAZARDOUS LOCATIONFROM CAN IS BOARD (24M485) ON PAGE 2BOOTH CONTROL(24M731)COLORCHANGEMODULE 7(COLORS33 TH
Optional Cablesand ModulesOptional Cables andModulesNOTE: The total length of all cable used in the system must not exceed 150 ft (45 m). See theElect
DimensionsDimensionsFigure 23Figure 24Figure 25BAwithADMwithoutADMCDE FGHJ58.20in.(1478mm)14.5in.(368mm)11.12in.(282mm)22.0 in.(559mm)19.26in.(489mm)2
Technical DataTechnical DataPositive DisplacementProportionerU.S.MetricMaximum fluid workingpressure:AC1000 Air SpraySystems300 psi 2.1 MPa, 21 barAC20
Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing itsname to be free from def
ModelsFigure 3 Model AC2000 (High Pressure)Identification LabelFigure 4 Non-Intrinsically Safe Color Change Control (Accessory) Identification LabelFigu
WarningsWarningsThe followingwarnings are for the setup, use, grounding, maintenance and repair of this equipment. Theexclamation point symbol alerts
WarningsWARNINGINTRINSIC SAFETYIntrinsically safe equipment that is installed improperly or connected to non-intrinsically safeequipment will create a
WarningsWARNINGPERSONAL PROTECTIVE EQUIPMENTWear appropriate protective equipment when in the work area to help prevent serious injury,including eye i
Important Isocyanate (ISO) InformationImportant Isocyanate (ISO) InformationIsocyanates (ISO) are catalysts used in twocomponent materials.Isocyanate
System Control Drawing 16P577System Control Drawing 16P577Do not substitute or modify system componentsas this may impair intrinsic safety. For instal
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