Graco 332458B Manuel d'utilisateur

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Installation
ProMix® PD2K Pr
oportioner for
Automatic Spr
ay Applications
332458B
EN
Electronic positive displacement proportioner for fast-setting two-component materials. Automatic
system with Advanced Display Module. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and in your
operation, repair, and associated component manuals.
Save these instructions.
See page 3
for model part numbers and
approvals information.
PROVEN QUALITY. LEADING TECHNOLOGY.
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1 2 3 4 5 6 ... 37 38

Résumé du contenu

Page 1 - Automatic Spr

InstallationProMix® PD2K Proportioner forAutomatic Spray Applications332458BENElectronic positive displacement proportioner for fast-setting two-compo

Page 2 - Related Manuals

System Control Drawing 16P577NON-HAZARDOUS LOCATION ONLY HAZARDOUS (CLASSIFIED) LOCATIONClass 1, Div 1, Group D, T3 (USA and Canada)Class 1, Zone 1, G

Page 3 - 332458B 3

Configure Your SystemConfigure YourSystem1. Select a Base ModelChoose a PD2K base model that meets yourapplication’s requirements. See Models, page 3 .B

Page 4

Configure Your SystemHAZARDOUS (CLASSIFIED) LOCATION NON-HAZARDOUS LOCATION ONLYFigure 8 Typical InstallationComponentDescription★ Components A through

Page 5 - Warnings

Configure Your System2. Select HosesHose Selection ToolUse this chartto determine the proper size hosesforyourmixratio and viscosity., then select hose

Page 6 - 6 332458B

Configure Your System1/4 in. (6 mm) ID HosesLengthApplication Material Pressure Maximum Fluid WorkingPressure15 ft(4.6 m)25 ft(7.6 m)50 ft(15.2 m)Moist

Page 7

Configure Your System4. Select Non-IS Color and Catalyst Change KitsUsing the following table, choose the non-IS color/catalyst change kits that meet y

Page 8 - Important Iso

Configure Your System5. Select IS Remote Color Change KitsIS remote color change manifold kits include amanifold with valves and a control module, whic

Page 9 - System Contro

Configure Your SystemTable 6 . High-Pressure, Circulating Remote ColorChange Manifold Kits(1500 psi [10.34 MPa, 103.4 bar])Number of Catalyst + Solvent

Page 10 - 10 332458B

General InformationGeneral Information• Reference numbers and letters in parenthesesin the text refer to numbers and letters in theillustrations.• Be

Page 11 - Configure Your

Install the Display Mo duleInstall the Display Module1. Use the screws(11) to mount the bracket (10) forthe Advanced Display Module (12) on the front

Page 12

ContentsRelated Manuals ... 2Models... 3Warni

Page 13 - 2. Select Hose

Air SupplyAir SupplyAir Requirements• Compressed air supply pressure: 85-100 psi(0.6–0.7 MPa, 6.0-7.0 bar).• Air hoses: use grounded hoses that are co

Page 14 - 3. Select a Spray Gun

Fluid SupplyFluid SupplyFluid Requirements• Toreducethe risk of equipmentoverpressurization and rupture which cancause injury, including skin injectio

Page 15 - 4. Select Non

Fluid SupplySingle Color ConnectionsNOTE: Check valves (J, L) are provided on the inlet(K) and outlet (H) manifolds of each pump.1. Connect the color

Page 16 - 5. Select IS Re

TSL Cup KitTSL Cup KitThroat Seal Liquid (TSL) lubricates the pump throatpackings and dosing valves. The PD2K Proportionerincludes two TSL Cup Kits, o

Page 17 - 6. Selec

Solvent Meter Accessory5. If you are lubricating the dosing valves, removethe plug (73d) and gasket from the valve port (V)closest to the TSL cup. Che

Page 18 - Location

Electrical SupplyElectrical SupplyImproper wiring may cause electric shock or otherserious injury if work is not performed properly. Allelectrical wir

Page 19 - Install the Display Module

GroundingGroundingSee illustration on next page.This equipment must be grounded to reduce therisk of static sparking and electric shock. Electricor st

Page 20 - Air Supply

GroundingHAZARDOUS LOCATION NON-HAZARDOUS LOCATIONFigure 16 System GroundingKey1Electrical Control Box ground screw2Electrical Control Box ground wire

Page 21 - Fluid Supply

GroundingObject Being SprayedFollow local code.Solvent Reservoir or Purge StationFollow localcode. Use only a conductive solventreservoir orpurge stat

Page 22 - Color Change C

Electrical SchematicsElectrical SchematicsNOTE: The electrical schematic illustrates all possiblewiring expansions in a ProMix PD2K system. Somecompon

Page 23 - TSL Cup Kit

ModelsModelsSeeFigs.1–7for component identification labels, including approval information and certification.Part No.SeriesMaximum Air WorkingPressureMa

Page 24 - Light Tower A

Electrical Schematics+24VDCCOM+24VDCCOMPWR (RED)SIG (WHITE)COM (BLACK)SHIELD/GRNMANIFOLDGROUND BARINLET TRANSDUCERPUMP 1(16P289 OR 16P290)OUTLET TRANS

Page 25 - Electrical Su

Electrical SchematicsGUN TRIGGER INPUTSGFB PRESSURE SWITCH (121323)SOLVENT FLOW SWITCH 1 (120278)1234512345LIGHTTOWER(15X472)ADVANCEDDISPLAY MODULE(24

Page 26 - Grounding

Electrical SchematicsCOLOR CHANGEMODULE 1(COLORS1 THRU 8)J8J15J14J9J10J161234512345COLORCHANGEMODULE 2(COLORS9 THRU 16)J8J15J14J9J10J161234512345COLOR

Page 27

Electrical SchematicsCATALYSTCHANGEMODULE 5(CATALYST1 THRU 2)J8J15J14J9J10J161234512345CATALYSTCHANGEMODULE 6(CATALYST3 THRU 4)J8J15J14J9J10J16CABLE

Page 28 - Check Resista

Electrical SchematicsNON-HAZARDOUS LOCATION HAZARDOUS LOCATIONFROM CAN IS BOARD (24M485) ON PAGE 2BOOTH CONTROL(24M731)COLORCHANGEMODULE 7(COLORS33 TH

Page 29 - Electrical Sc

Optional Cablesand ModulesOptional Cables andModulesNOTE: The total length of all cable used in the system must not exceed 150 ft (45 m). See theElect

Page 30 - (24N913)

DimensionsDimensionsFigure 23Figure 24Figure 25BAwithADMwithoutADMCDE FGHJ58.20in.(1478mm)14.5in.(368mm)11.12in.(282mm)22.0 in.(559mm)19.26in.(489mm)2

Page 31

Technical DataTechnical DataPositive DisplacementProportionerU.S.MetricMaximum fluid workingpressure:AC1000 Air SpraySystems300 psi 2.1 MPa, 21 barAC20

Page 32 - 32 332458B

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing itsname to be free from def

Page 33 - 332458B 33

ModelsFigure 3 Model AC2000 (High Pressure)Identification LabelFigure 4 Non-Intrinsically Safe Color Change Control (Accessory) Identification LabelFigu

Page 34 - 34 332458B

WarningsWarningsThe followingwarnings are for the setup, use, grounding, maintenance and repair of this equipment. Theexclamation point symbol alerts

Page 35 - Optional Cabl

WarningsWARNINGINTRINSIC SAFETYIntrinsically safe equipment that is installed improperly or connected to non-intrinsically safeequipment will create a

Page 36 - Dimensions

WarningsWARNINGPERSONAL PROTECTIVE EQUIPMENTWear appropriate protective equipment when in the work area to help prevent serious injury,including eye i

Page 37 - Technical Data

Important Isocyanate (ISO) InformationImportant Isocyanate (ISO) InformationIsocyanates (ISO) are catalysts used in twocomponent materials.Isocyanate

Page 38 - Graco Standard Warranty

System Control Drawing 16P577System Control Drawing 16P577Do not substitute or modify system componentsas this may impair intrinsic safety. For instal

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