Instructions - PartsXtreme PackagesHigh performance, high pressure spray packages for protective coatings. For professional use only.See page 4 for mo
Component Identification - Wall Mount 10 311164MComponent Identification - Wall MountA Air Inlet, 3/4 npt(f)B Bleed Type Master Air Valve (required)C
Component Identification - Wall Mount311164M 11System Components* Bleed Type Master Air Valve (B)• Be sure the valve is easily accessible from the pum
Grounding 12 311164MGroundingThe equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for t
Pressure Relief Procedure311164M 13Pressure Relief Procedure1. Engage gun trigger lock.2. Close bleed type master air valve (B).3. Disengage gun trigg
Prime/Flush 14 311164MPrime/Flush1. Follow Pressure Relief Procedure, page 13.2. Remove tip and tip guard from gun.3. Flushing only: If desired, remov
Prime/Flush311164M 159. Place drain tube in a grounded waste pail.Open drain/purge valve (J) slightly by rotating coun-terclockwise.10. Start the pump
Spray 16 311164MSpray1. Prime. See Prime/Flush, page 14.2. Follow Pressure Relief Procedure, page 13.3. Install tip and tip guard on gun.4. Open bleed
Shutdown311164M 17Shutdown1. Follow Pressure Relief Procedure, page 13.2. Remove tip and tip guard from gun.3. Engage gun trigger lock.4. Place siphon
Maintenance 18 311164MMaintenancePreventive Maintenance ScheduleThe operating conditions of your particular system determine how often maintenance is
DataTrak Controls and Indicators311164M 19DataTrak Controls and IndicatorsKey for FIG. 5T Runaway Limit, in cycles per minute (user settable; 00=OFF)U
2 311164MContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Models . . . . . . . . . . . . . . . . . . . . . . . . .
DataTrak Operation 20 311164MDataTrak OperationSetup Mode1. See FIG. 5. Press and hold for 5 seconds until Setup menu appears.2. To enter settings f
DataTrak Operation311164M 21Prime/Flush1. See FIG. 5. To enter Prime/Flush mode, press any key to wake up the display, then press . The Prime/Flush s
DataTrak Operation 22 311164MTable 3: Diagnostic CodesSymbol Code Code Name Diagnosis CauseRunaway Pump running faster than set runaway limit.• Increa
Troubleshooting311164M 23Troubleshooting1. Follow Pressure Relief Procedure, page 13. 2. Check all possible causes and problems before dis-assembling
Xtreme Lower Removal 24 311164MXtreme Lower RemovalRequired Tools• Set of adjustable wrenches• Torque wrench• Rubber mallet• Thread lubricant• Anti-se
Xtreme Lower Removal311164M 256. Remove clip (309), and slide coupling cover (307) up to remove coupling (305).7. Use a wrench to hold tie rod flats t
Wall Mount Assembly 26 311164MWall Mount Assembly1. Ensure the wall is strong enough to support the weight of the pump assembly and accessories, fluid
Hopper Assembly311164M 27
Airless Xtreme Sprayer Parts 28 311164MAirless Xtreme Sprayer PartsFIG. 6: X45DL1 Model Shown1011021047310465108103303301302142Complete Sprayer Shown
Wall Mount Xtreme Package Parts311164M 29Wall Mount Xtreme Package PartsFIG. 7: Wall Mount Package301303302207213208209211a210204205206203TI8423a211b2
Related Manuals311164M 3Related ManualsComponent Manuals in U.S. English:The Xtreme Packages manual is available in the following languages. See the f
Parts - Airless Xtreme Sprayer Packages 30 311164MParts - Airless Xtreme Sprayer PackagesThe following table lists the major components and part numbe
Parts - Airless Xtreme Sprayer Packages311164M 31X40DL3 P40DC2 L180C2 N34DN0X40DH4 P40DC2 L180C2 N34DN0X40DL4 P40DC2 L180C2 N34DN0X40DW4 P40DC4 L180C2
Parts - Airless Xtreme Sprayer Packages 32 311164MX50DW4 P50DC4 L250C2 N65DN0X50DH5 P50EC2 L250C2 N65DT0X50DL5 P50EC2 L250C2 N65DT0X50DH6 P50DC2 L250C
Parts - Airless Xtreme Sprayer Packages311164M 33X60LH6 P60LC2 L220C2 N65LN0X60LL6 P60LC2 L220C2 N65LN0X70DH1 P70EC2 L180C2 N65DT0X70DL1 P70EC2 L180C2
Parts - Airless Xtreme Sprayer Packages 34 311164MHopper OptionsIf your sprayer package includes a hopper, use the fol-lowing table to determine the s
Parts - Airless Xtreme Sprayer Packages311164M 35Common PartsAirless Sprayer PackagesThe following parts are included with each airless sprayer packag
Parts - Airless Xtreme Sprayer Packages 36 311164MAirless Sprayers with Hopper PackagesHopper kit is shown on page 26.◆ X35*** models only.❄ Not show
Air-Assisted Xtreme Sprayer Parts311164M 37Air-Assisted Xtreme Sprayer PartsFIG. 8: Model 287976 WLD444433404403419434429406405401407402431*436*4
Zinc Xtreme Sprayer Parts 38 311164MZinc Xtreme Sprayer PartsFIG. 9: Model 287973 Shownr_x25dh1_x45dh1_311164_34TI8754a5015055065345075025385355445435
Parts - Air-Assisted and Zinc Sprayer Packages311164M 39Parts - Air-Assisted and Zinc Sprayer PackagesAir-Assisted Sprayer PackagesModels 287975 and 2
Models 4 311164MModelsSprayer PackagesAirless Sprayers, Wall Mount Packages, and Hopper PackagesCheck your sprayer, wall mount, or hopper package’s id
Dura-Flo Sprayer Parts 40 311164MDura-Flo Sprayer PartsFIG. 10: Model 287980TI9162ar_287979_311164_36f631†642†638†639†631†633†634†640†635†636†637†630†
Parts - Dura-Flo Sprayer Packages311164M 41Parts - Dura-Flo Sprayer PackagesModel 287979, 287980, and 287981† Model 287980 only.★ Model 287981 only.
Cart Parts 42 311164MCart PartsHeavy Duty Cart, Model 287884 Light Weight Cart, Model 287919Ref. Part Description Qty.2 113361 CAP, tube, round 23 113
Pump Package Parts311164M 43Pump Package PartsTI8308a302302308310309304 (NXT021)(lower without built-in filter)(lower with built-in filter)306307Pump
Pump Packages with L085C# Lowers (80:1 ratio) 44 311164MPump Packages with L085C# Lowers (80:1 ratio)Pump PackageReference Number and Description302 3
Pump Packages with L115C# Lowers (35:1, 55:1 ratio)311164M 45Pump Packages with L115C# Lowers (35:1, 55:1 ratio)Pump PackageReference Number and Descr
Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio) 46 311164MPump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio)* N
Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)311164M 47Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)Pump
Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio) 48 311164MPump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio)Pump PackageReference Num
Pump Packages with L250C# Lowers (50:1 ratio)311164M 49Pump Packages with L250C# Lowers (50:1 ratio)Pump PackageReference Number and Description302 30
Models311164M 5Specialty Sprayer PackagesWall Mount Package 287978Model 287978 is a 40:1 ratio unit that includes a low noise motor, DataTrak, externa
Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio) 50 311164MPump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)Pump PackageReference Num
Dimensions311164M 51DimensionsSprayer (Cart Mounted) PackagesAll Xtreme Sprayer (Cart Mounted) PackagesModel X60DH3 ShownKEY:HD = Heavy Duty CartLW =
Dimensions 52 311164MWall Mount Packages and Pump PackagesWall Mount DimensionsTI8424aTI8425aFront ViewSide ViewACDBEEFGNOTE: Dimensions based on larg
Dimensions311164M 53WeightsSprayer (Cart Mounted) Packages❄ Add 10 lbs (4.54 kg) for built-in filter. Add 5 lbs (2.27 kg) for air controls.NOTE: Weigh
Mounting Hole Diagram 54 311164MMounting Hole DiagramWall Mount BracketTI8614a9.0 in.(228.6 mm)1.6 in.(41.4 mm)12.4 in.(314.3 mm)1.0 in.(25.4 mm)7.4 i
Accessories311164M 55AccessoriesAdapter Plate 247312Adapter plate is required to mount pump assemblies with an NXT2200 air motor to cart or wall mount
Technical Data 56 311164MTechnical DataMaximum Working Pressure and Flow Rate at Full Air Pressure (100 psi)* At 80 psi (0.55 MPa, 5.5 bar)Maximum air
Pump Package Performance Charts311164M 57Pump Package Performance ChartsCalculate Fluid Outlet PressureTo calculate fluid outlet pressure (psi/MPa/bar
Pump Package Performance Charts 58 311164MPump Package Performance Charts (cont.) 01.02.03.04.030:1 Xtreme PumpsFluid Pressure in psig (MPa, bar)Fluid
Pump Package Performance Charts311164M 59Pump Package Performance Charts (cont.)00.5 1.0 1.5 2.055:1 Xtreme PumpsFluid Pressure in psig (MPa, bar)Flui
Models 6 311164MPump PackagesCheck your pump package’s identification plate (ID) for the 6-digit part number of your pump package. For example, Pump P
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th
Warnings311164M 7WarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point s
Warnings 8 311164MEQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.• Do not operate the unit when fatigued or under the influence of d
Component Identification - Cart Mount311164M 9Component Identification - Cart MountA Air Inlet, 3/4 npt(f)B Bleed Type Master Air Valve (required)C Ai
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