Graco 3A2091C Manuel d'utilisateur

3A2091CENOperationRoadLazer™ RoadPak™ Tow-Behind System U.S. Patent No. 5,368,232 and 5,947,385Chinese Patent ZL97111289.4Brazilian Patent No. PI97018

Pre-Setup Requirements 10 3A2091CPre-Setup RequirementsTow Vehicle Requirements• Tow vehicle with minimum wheel base (front to back) of 130 in (330 cm

Hitch Receiver Kit: 238944 (Standard)3A2091C 11Hitch Receiver Kit: 238944 (Standard)Installation Instructions for Hitch Kit 238944 (straight cross tub

Hitch Receiver Kit: 239692 (Optional) 12 3A2091CHitch Receiver Kit: 239692 (Optional)Installation Instructions for Hitch Kit 239692 (angled cross tube

Setup3A2091C 13SetupCharge BatteryIf the battery is newly purchased or has not been used for a long time, charge it before you use it.Grounding Instru

Setup 14 3A2091C2. Connect trailer to ball mounts:a. Back tow vehicle into trailer and align ball mounts with trailer arms. b. Crank trailer arm jacks

Setup3A2091C 15Gun Arm Beam Bracket1. Center Gun Arm Beam Bracket on trailer cross-member as shown and install supplied bolts and nuts as shown. Torqu

Setup 16 3A2091CInstalling RoadLazer onto TrailerNOTE: Only install RoadLazer onto trailer if trailer is properly attached to tow vehicle. NOTE: Remov

Setup3A2091C 17Adjustable Gun Arm Installation (24G628, 24G629)1. Position the gun arm next to the vehicle. 2. Pull the gun arm beam out to the side o

Setup 18 3A2091C5. Hand-tighten two mounting nuts but allow enough movement to make slight adjustments once in place.6. Connect safety switch wires.7.

Setup3A2091C 1910. Align safety switch bracket so safety switch is aligned with stowing bracket as shown and tighten nuts.ti18157ati18159a

Table of Contents 2 3A2091CTable of ContentsModels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Complete Assemblies . .

Setup 20 3A2091CHose Routing to Pumps and Tanksti18153a

Setup3A2091C 21Filter Orientation1. Use a hammer to loosen the large jam nut on the pump assembly.2. Rotate the filter assembly to the desired orienta

Setup 22 3A2091CHose Connection1. Modify suction hoses by loosening the hose clamps and separating the flexible hose from the bent siphon tube. Instal

Setup3A2091C 23Electrical Cable Connections1. Connect gun arm cable to the junction box. Fasten cable to cable clamp for strain relief (S) on the con-

Setup 24 3A2091CNotes

Setup3A2091C 25Wiring DiagramsSchematics - 24F472, ControllerControl Cable Diagram for RoadPak System 4 AMP20 AMP9143871213161717256101115141891123456

Setup 26 3A2091CSchematics -16G161, Cable, Gun Arm19418-0022 & 19420-0002FEMALE TERMINALS19418-0024 & 19420-0002FEMALE TERMINALS10 BLUE 86 OR

Setup3A2091C 27Schematics - 16G049, Valve Air SolenoidSOLENOID F BEAD 3SOLENOID E BEAD 3SOLENOID D BEAD 2SOLENOID C BEAD 2SOLENOID B BEAD 1SOLENO

Setup 28 3A2091CInstall Simple Guide System1. Locate an area on the vehicle to mount the Simple Guide System that will allow the user to see the indi-

Operation3A2091C 29OperationPressure Relief ProcedureRPS 2900 Pump Fluid Pressure Relief1. Set hydraulic valve to OFF position.2. Run engine at half t

Models3A2091C 3ModelsComplete AssembliesRef. Model Number Description1 24G624 1 Pump RoadPak2 24G625 2 Pump RoadPak3 24G628 1 Pump RoadPak Gun Arm4 24

Operation 30 3A2091CEmergency Shut OffTo shut down the entire Tow-Behind system, set POWER ON/OFF on the Programmable Skipline Con-troller to the OFF

Operation3A2091C 31Prepare System to PaintInitial Settings1. Attach Tow-Behind System ground clamp to earth ground. See Grounding Instructions, page 1

Operation 32 3A2091C11. Turn prime valve down. 12. Install clean inlet strainer. NOTE: There must be a minimum of 0.5 in. (1.3 cm) between bottom of s

Operation3A2091C 33Start Engine1. Set POWER ON/OFF on Programmable Skipline Controller to ON.2. Set engine to choke position ON.3. Set throttle to hal

Operation 34 3A2091CPrime Guns1. Close air valve to pressurize air system.2. Open only spray gun ball valves corresponding to paint pumps or color use

Operation3A2091C 35Flushing the SystemNOTE: Use only compatible solvents to flush system. 1. Perform Pressure Relief Procedure, see page 29.2. Attach

Operation 36 3A2091C11. Close dump valves. 12. Open only spray gun ball valves corresponding to paint pumps or color used. NOTE: Never open both valve

Operation3A2091C 37Securing Gun Arm for Transportation.1. Perform Pressure Relief Procedure, page 29.2. Unlock gun arm red-handled clamp on gun arm be

Removing RoadLazer from Vehicle 38 3A2091CRemoving RoadLazer from Vehicle1. Park on level concrete surface where Tow-Behind System is intended to be p

Repair3A2091C 39RepairTrailer TireNOTE: Replace trailer tire when damaged. or tread on tire is 3/32 in. (2.4 mm) or less. Trailer Tire Replacement1. C

Warnings 4 3A2091CWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Parts 40 3A2091CPartsParts List191317151416123756498109111251820252221232423ti18339aRef. Part Description Qty.1 24M140 KIT, repair, wheel, pneumatic2

Parts3A2091C 41PartsParts List312245ti18473aRef. Part Description Qty.1 16N405 FITTING, 1-1/2 x 1-1/2 hose, barbed12 101368 CLAMP, hose 23 24M136 HOSE

Technical Data 42 3A2091CTechnical DataKohler® is a registered trademark of the Kohler Co.Dyna Beads® is a registered trademark of Innovative Balancin

Notes3A2091C 43Notes

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Warnings3A2091C 5WARNINGWARNINGWARNINGWARNING+SKIN INJECTION HAZARDHigh-pressure fluid from dispensing device, hose leaks, or ruptured components will

Warnings 6 3A2091CCARBON MONOXIDE HAZARDExhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cau

Introduction and General Information3A2091C 7Introduction and General InformationIntroductionThis manual and those supplied provide pre-setup requirem

Component Identification 8 3A2091CComponent Identificationti18135aABHGFEDCAKABALAMAPARAJAFAGAEADWTSRNLKJANMPYAC

Component Function3A2091C 9Component FunctionAAir Regulator Allows regulation of the bead tank air pressureBBead TankHolds up to 36 gallons (136 liter